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Organizational, economic and financial analysis of the activities of JSC “umpo. Ufa motor-building production association

OAO "Ufimsk Motor-Building Production Association" (UMPO) is a Russian enterprise, a manufacturer of aircraft engines. Founded in 1925. More than 22 thousand people work in the association. Sales proceeds in 2010 amounted to 20,376 million rubles, in 2011 - 20,734 million rubles. 72% of products are exported

The main activities of the company are production, service maintenance and repair of turbojet aircraft engines, production and repair of helicopter components, production of equipment for the oil and gas industry. Serially produces turbojet engines for aircraft of the Su-35S family (product 117 C), Su-27 (AL-31F engine), Su-30 family (AL-31F and AL-31FP engines), Su-25 family (R95Sh and R195) , units of helicopter equipment for Ka and Mi helicopters.

"Themes"

Owners of OJSC UMPO

It is part of the United Engine Corporation, a 100% specialized subsidiary of OAO OPK for managing engine building assets.

Board of Directors of OJSC UMPO

News

How aircraft engines are produced in Russia

Argon welding in an oxygen-free chamber

UMPO employees will take part in the international forum "Engineers of the Future - 2015"

14 employees of the Ufa motor-building production association will take part in the V industrial forum "Engineers of the Future - 2015" in the Chelyabinsk region.

UMPO installed a memorial plaque of the Hero in Ufa Soviet Union G.I. Mushnikova

On May 21, in the Inors microdistrict of Ufa, a Grand opening memorial plaque of the Hero of the Soviet Union Georgy Mushnikov. A board with a bas-relief of the hero was created and installed on the street named after him with the support of the managing director of UMPO A.V. Artyukhov - Deputy of the Kurultai - the State Assembly of the Republic of Bashkortostan - and Deputy Managing Director for Corporate and Legal Affairs E.A. Semivelichenko - Chairman of the Council of the urban district of Ufa.

Coordinates :

JSC "UMPO"


Type
Exchange listing
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Location	Russia 22x20px Russia: Ufa (Republic of Bashkortostan), st. Ferina, 2
Key Figures
Products	aircraft engines, power plants, helicopter components
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Number of employees	21 thousand (05.02.2014)
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Awards
Website

Lua error in Module:Wikidata on line 170: attempt to index field "wikibase" (a nil value). K: Enterprises founded in 1925

PJSC "Ufa Motor-Building Production Association" (UMPO) is a Russian enterprise, a manufacturer of aircraft engines. Founded in 1925. More than 22 thousand people work in the association.

The main activities of the enterprise are the production, maintenance and repair of turbojet aircraft engines, the production and repair of helicopter components, and the production of equipment for the oil and gas industry. Serially produces turbojet engines for aircraft of the Su-35S family (Izdeliye 117 C), Su-27 (AL-31F), Su-30 family (AL-31F and AL-31FP engines), Su-25 family (R-95Sh and R -195), helicopter units for Ka and Mi helicopters.

At the beginning of the war, a number of engine plants were evacuated from the area of the Ufa plant, including those from Rybinsk. December 17, 1941 Rybinsk Motor Plant number 26, two Leningrad backup plants (234th and 451st), partly 219th from Moscow, a design bureau (Moscow), a design bureau of V. A. Dobrynin (Voronezh) and two Ufa plant - motor (384th) and diesel (336th) are combined into a single whole. The new enterprise became the legal successor of the united plants and received the head number - 26th. In 1943, the plant was given the task of creating a centrifuge for enriching uranium according to the project of F. F. Lange, which was necessary for the atomic project of the USSR.

Subsequently, it was renamed the Ufa Engine Building Plant, on the basis of which the Ufa Engine Building Production Association was created in 1978, which became the Ufa Engine Building Production Association Open Joint Stock Company in 1993.

In August 2011, by order CEO"United Engine Corporation" Andrey Reus, the association is determined by the parent company in the country for the production of engines for military aviation. On the basis of JSC UMPO, this order created a division of engines for combat aviation of JSC UK UEC, the head of which was appointed the managing director of the association Alexander Artyukhov. One of the results of the formation of the structure was the emergence of two branches at UMPO OJSC in 2012: A. Lyulka Experimental Design Bureau (Moscow) and Lytkarinsky Machine-Building Plant (Lytkarino).

Management

Managing Director: Evgeny Semivelichenko.

Chronological list

Ferin Mikhail Alekseevich (1947-1977)
Dyakonov Vladislav Dmitrievich (1977-1986)
Parashchenko, Vladimir Mikhailovich (1986-1998)
Lesunov, Valery Pavlovich (1998-2004)
Pustovgarov, Yuri Leonidovich (2004-2006)
Artyukhov, Alexander Viktorovich (2006-18.7.2015)
Semivelichenko, Evgeny Alexandrovich (from 07/18/2015)

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Notes

An excerpt characterizing the Ufa Motor-Building Production Association

“Aunt Milya, it’s all over already,” I whispered softly, trying not to frighten. “He will never come again.
She opened her eyes and cast her weary gaze around her ruined room in disbelief.
- What was it, honey? she whispered.
- It was your husband, Vlad, but he will never come again.
Then it seemed to burst through her ... I had never heard such a heartbreaking cry before! .. It seemed that this poor woman wanted to cry out everything that had accumulated in her life over these long and, as I later found out, very terrible years. But, as they say, no matter what the despair or resentment, you can not cry endlessly. Something overflows in the soul, as if tears wash away all bitterness and pain, and the soul, like a flower, slowly begins to return to life. So Mila, little by little, began to come to life. Surprise appeared in his eyes, gradually replaced by timid joy.
“How do you know he won’t come, little one?” – as if wanting to get confirmation, she asked.
Nobody called me a baby for a long time, and especially at that moment it sounded a little strange, because I was exactly that “baby” who had just, one might say, accidentally saved her life ... But naturally, I was not going to be offended. Yes, and there was no strength, not only to offend, but even just ... to transfer to the sofa. Apparently, everything to the last was "spent" on that single blow, which now I could not repeat for anything.
My neighbor and I sat together for quite a long time, and she finally told me how her husband had been tormenting her all this time (for ten years!!!). True, she was not completely sure then that it was he, but now her doubts were dispelled, and she knew for sure that she was right. Dying, Vlad told her that he would not calm down until he took her with him. That's what I've been trying for so many years...
I couldn’t understand how a person could be so cruel and still dare to call such horror love?! But I was, as my neighbor said, just a little girl who still could not fully believe that sometimes a person can be terrible, even in such a sublime feeling as love ...

One of the most shocking cases in my very long "practice" of contacts with the essences of the dead occurred when I once calmly walked on a warm autumn evening home from school ... Usually I always returned much later, because I went to the second shift, and our lessons ended somewhere around seven o'clock in the evening, but that day there were no last two lessons and we were allowed to go home earlier than usual.
The weather was extremely pleasant, I did not want to rush anywhere, and before going home, I decided to take a little walk.
The air smelled of the bittersweet scent of the last autumn flowers. A playful light breeze rustled in the fallen leaves, quietly whispering something bashfully to the bare trees blushing in the reflections of the sunset. Peace and silence breathed soft twilight ...
I really loved this time of day, it attracted me with its mystery and fragility of something that had not happened and at the same time had not even begun ... When today had not yet gone into the past, and the night had not yet come into its own ... Something "no one's" and magical, something, as it were, hung in the "between times", something elusive... I adored this short period of time and always felt very special in it.
But on that day, something “special” happened, but certainly not something special that I would like to see or experience again ...
I calmly walked to the crossroads, thinking deeply about something, when suddenly I was sharply pulled out of my “dreams” by a wild screech of brakes and screams of frightened people.
Directly in front of me, a small white passenger car somehow managed to hit a cement pillar and with all its might hit a huge oncoming car right in the forehead ...
In a matter of moments, the essences of a little boy and a girl “jumped out” from a crumpled white car, looking around in confusion, until they finally stared stunned at their own physical bodies, mutilated by a strong blow ...
– Is that something?! the girl asked in fear. – Is that really where we are?... – pointing to her bloody physical face, she whispered quite quietly. – How so... but here, it's also us?..
It was clear that everything that was happening shocked her, and her greatest desire at that moment was to hide somewhere from all this ...
– Mom, where are you?! the baby suddenly screamed. - Mom-ah!
She looked to be about four years old, no more. Thin light pigtails, with huge pink bows woven into them, funny “pretzels” bristled on both sides, making her look like a kind faun. Wide-open large gray eyes looked perplexedly at the world she knew so well and so familiarly, which suddenly for some reason became incomprehensible, alien and cold ... She was very scared, and she did not hide it at all.
The boy was eight or nine years old. He was thin and fragile, but his round "professor" glasses made him a little older, and he seemed very businesslike and serious in them. But in this moment all his seriousness somewhere suddenly evaporated, giving way to absolute confusion.
A cheering, sympathetic crowd had already gathered around the cars, and a few minutes later the police appeared, escorting the ambulance. Our town was still not large at that time, so the city services could respond to any “emergency” incident in an organized and fast enough manner.
The ambulance doctors, having quickly consulted about something, began to carefully remove the mutilated bodies one by one. The first was the body of a boy, whose essence stood in a stupor next to me, unable to say or think anything.

OAO "Ufimsk Motor-Building Production Association" is the largest developer and manufacturer of aircraft engines in Russia. More than 20 thousand people work here. UMPO is part of the United Engine Corporation.

The main activities of the enterprise are the development, production, maintenance and repair of turbojet aircraft engines, the production and repair of helicopter components, and the production of equipment for the oil and gas industry.

UMPO serially produces AL-41F-1S turbojet engines for Su-35S aircraft, AL-31F and AL-31FP engines for Su-27 and Su-30 families, separate components for Ka and Mi helicopters, AL- 31ST for gas pumping stations of OAO Gazprom.

Under the leadership of the association, a promising engine is being developed for the fifth-generation fighter PAK FA (promising aviation complex of front-line aviation, T-50). UMPO participates in cooperation in the production of the PD-14 engine for the latest Russian passenger aircraft MS-21, in the program for the production of VK-2500 helicopter engines, in the reconfiguration of the production of RD-type engines for MiG aircraft.

1. Welding in the habitable chamber "Atmosfera-24"

The most interesting stage in the production of the engine is argon-arc welding of the most critical components in the habitable chamber, which ensures complete tightness and accuracy of the weld. Especially for UMPO, in 1981, the Leningrad Institute "Prometheus" created one of the largest welding sites in Russia, consisting of two Atmosfera-24 installations.

2. According to sanitary standards, a worker can spend no more than 4.5 hours a day in a cell. In the morning - checking suits, medical control, and only after that you can start welding.

3. Welders go to Atmosfera-24 in light space suits. They pass through the first lock doors into the chamber, attach air hoses to them, close the doors and supply argon inside the chamber. After it displaces the air, the welders open the second door, enter the chamber and begin to work.

4. In a non-oxidizing environment of pure argon, welding of titanium structures begins.

5. The controlled composition of impurities in argon makes it possible to obtain high-quality welds and increase the fatigue strength of welded structures, provides the possibility of welding in the most inaccessible places through the use of welding torches without using a protective nozzle.

6. In full dress, the welder really looks like an astronaut. To get permission to work in a habitable cell, workers undergo a training course, first they train in full gear in the air. Usually two weeks is enough to understand whether a person is suitable for such work or not - not everyone can withstand the load.

7. Always in touch with welders - a specialist who monitors what is happening from the control panel.

8. The operator controls the welding current, monitors the gas analysis system and general condition camera and worker.

9. No other method of manual welding gives such a result as welding in a habitable chamber. The quality of the seam speaks for itself.

10. Electron beam welding.

Electron beam welding in vacuum is a fully automated process. At UMPO, it is carried out on Ebokam units. At the same time, two or three seams are welded, and with a minimum level of deformation and a change in the geometry of the part.

11. One specialist works simultaneously on several installations of electron-beam welding.

12. Details of the combustion chamber, rotary nozzle and blocks of nozzle vanes require the application of heat-shielding coatings in the plasma method. For these purposes, the TSZP-MF-P-1000 robotic complex is used.

13. Tool production

UMPO has 5 tool shops with a total of about 2,500 people. They are engaged in the manufacture of technological equipment. Machine tools, dies for hot and cold working of metals, cutting tools, measuring tools, molds for casting non-ferrous and ferrous alloys are created here.

14. The production of molds for blade casting is carried out on CNC machines.

15. Now it takes only two to three months to create molds, and earlier this process took six months or longer.

16. An automated measuring tool detects the smallest deviations from the norm. Details of a modern engine and tool must be made with the utmost precision in all dimensions.

17. Vacuum carburizing.

Automation of processes always involves reducing costs and improving the quality of work performed. This also applies to vacuum carburizing. For carburizing - saturation of the surface of parts with carbon and increasing their strength - Ipsen vacuum furnaces are used.

18. One worker is enough to service the furnace. Parts undergo chemical-thermal treatment for several hours, after which they become ideally strong. UMPO specialists have created their own program, which allows cementing with increased accuracy.

19. Foundry

Production in the foundry begins with the production of models. Models for parts are pressed from a special mass different sizes and configurations with subsequent manual finishing.

20. Mostly women work at the production site for lost-wax models.

21. Facing model blocks and obtaining ceramic molds - an important part technological process of the foundry.

22. Before pouring ceramic molds are calcined in furnaces.

23. The ceramic mold is calcined - then it is waiting for pouring with an alloy.

24. It looks like a ceramic mold filled with alloy.

25. "Worth its weight in gold" is about a spatula with a single-crystal structure. The technology for the production of such a blade is complex, but this part, which is expensive in all respects, works much longer. Each blade is “grown” using a special nickel-tungsten alloy seed.

26. Section for processing hollow wide-chord fan blades

For the production of hollow wide-chord engine fan blades
PD-14 - the propulsion unit of the promising civil aircraft MS-21 -
a special section was created where cutting and machining of blanks from titanium plates, final machining of the lock and blade airfoil profile, including its mechanical grinding and polishing, are carried out.

27. On the four-coordinate horizontal machining center, the technology of final processing of the end face of the blade airfoil on a fixture designed and manufactured at UMPO is introduced - the know-how of the enterprise.

28. The complex for the production of turbine and compressor rotors (KPRTK) is the localization of available capacities for the creation of the main components of the jet drive.

29. The assembly of turbine rotors is a labor-intensive process that requires special qualifications of performers. High precision of shaft-disk-toe joint processing is a guarantee of long-term and reliable operation of the engine.

30. The multi-stage rotor is assembled into a single whole in the KPRTK.

31. The balancing of the rotor is carried out by representatives of a unique profession, which can be fully mastered only in the factory walls.

32. Manufacture of pipelines and tubes

In order for all engine units to function smoothly - the compressor pumps, the turbine spins, the nozzle opens or closes, you need to give them commands. The "blood vessels" of the aircraft's heart are pipelines - it is through them that a variety of information is transmitted. UMPO has a workshop that specializes in the manufacture of these "vessels" - pipelines and tubes of various sizes.

33. The mini pipe factory requires jewelry handwork - some parts are real man-made works of art.

34. Many pipe bending operations are also performed by the Bend Master 42 MRV CNC machine. It bends titanium and stainless steel tubes. First, the pipe geometry is determined by non-contact technology using a standard. The data obtained is sent to the machine, which performs preliminary bending, or in the factory language - bending. After that, the tube is adjusted and finally bent.

35. This is how the tubes already look like as part of the finished engine - they braid it like a web, and each performs its task.

36. Final assembly.

In the assembly shop, individual parts and assemblies become a whole engine. Locksmiths of mechanical assembly works of the highest qualification work here.

37. Large modules assembled in different parts of the workshop are joined by assemblers into a single whole.

38. The final stage of assembly is the installation of gearboxes with fuel control units, communications and electrical equipment.

39. A mandatory check for alignment (to eliminate possible vibration), alignment is carried out, since all parts are supplied from different workshops.

40. After the bearer tests, the engine is returned to the assembly shop for disassembly, washing and fault detection. First, the product is disassembled and washed with gasoline. Then - external examination, measurements, special control methods. Part of the parts and assembly units is sent for the same inspection to the manufacturing shops. Then the engine is assembled again - for acceptance tests.

41. The assembler assembles a large module.

42. MCP fitters assemble the greatest creation of engineering thought of the 20th century - a turbojet engine - by hand, strictly checking the technology.

43. The Technical Control Department is responsible for the impeccable quality of all products. Supervisors work in all areas, including in the assembly shop.

44. At a separate site, a rotary jet nozzle (PRS) is assembled - an important structural element that distinguishes the AL-31FP engine from its predecessor AL-31F.

45. The service life of the PRS is 500 hours, and the engine is 1000, so nozzles need to be made twice as much.

46. On a special mini-stand, the operation of the nozzle and its individual parts is checked.

47. The engine, equipped with PRS, provides the aircraft with greater maneuverability. The nozzle itself looks pretty impressive.

48. The assembly shop has a section where reference samples of engines are exhibited, which have been manufactured and have been manufactured for the last 20-25 years.

49. Engine testing.

Aircraft engine testing is the final and very important stage in the technological chain. In a specialized workshop, presentation and acceptance tests are carried out on stands equipped with modern automated systems process control.

50. During engine testing, an automated information-measuring system is used, consisting of three computers combined into one local network. The testers control the parameters of the engine and bench systems solely according to the readings of the computer. The test results are processed in real time. All information about the tests carried out is stored in a computer database.

51. The assembled engine is tested according to the technology. The process can take several days, after which the engine is disassembled, washed, defective.

52. All information about the tests performed is processed and issued in the form of protocols, graphs, tables, as in in electronic format as well as on paper.

54. Appearance test shop: once the rumble of tests woke up the whole district, now not a single sound penetrates outside.

55. Workshop No. 40 is the place from where all UMPO products are sent to the customer. But not only - here the final acceptance of products, units, incoming control, conservation, packaging is carried out.

56. The AL-31F engine is sent for packaging.

57. The engine expects to be neatly wrapped in layers of wrapping paper and polyethylene, but that's not all.

58. Engines are placed in a special container designed for them, which is marked depending on the type of product. After packaging, there is a complete set of accompanying technical documentation: passports, forms, etc.

59. Engine in action!

I thank the press service of UMPO OJSC, in particular, Ekaterina Kosykh for her help in creating the report!

For all questions regarding the use of photographs, write to e-mail.

Open Joint Stock Company "Ufa Motor-Building Production Association" is the largest engine-building enterprise in Russia, founded in 1925. UMPO has been awarded over 30 government awards, including two Orders of Lenin and the Order of the Red Banner, 6 international and 23 Russian awards occupies consistently high positions in the ratings largest enterprises Russia.

JSC "UMPO" is located on two production sites in the city of Ufa, Republic of Bashkortostan, it includes 2 specialized production - aviation and instrumental, which employs about 15 thousand workers, specialists and employees.

The main task of the enterprise was and remains the production of modern high-quality aviation equipment. During its existence, the enterprise has produced more than 50 basic and modified aircraft engines, which were installed on 170 types and modifications of aircraft. For missiles different class more than 25 models and modifications of liquid-propellant rocket engines have been produced. More than 100 world aviation records have been set on planes with Ufa engines. Prime Minister V.V. Putin called the aircraft engines manufactured by the association the absolute pride of Russia. President of the Republic of Belarus Rustem Khamitov, in turn, said that UMPO JSC uses the most advanced technologies.

Currently, UMPO produces AL-31F and AL-31FP turbojet engines for Su-27, Su-30 aircraft with all their modifications, R95Sh and R195 for the Su-25 family of aircraft, rotor columns for Ka-27, Ka-28 helicopters , Ka-32, transmissions for Mi-26 helicopters. Since 2010, the Association has begun supplying AL-41F-1S engines (product 117S) for the Su-35S, a 4++ generation fighter that uses fifth generation technology, to the Sukhoi Company plant in Komsomolsk-on-Amur.

An important direction foreign economic activity. OJSC "UMPO" first entered the foreign market with its products in 1952. 49 countries of the world operate equipment manufactured by UMPO; The main trading partner is India, for which the company also manufactures AL-55I engines installed on HJT-36 training aircraft. The association actively supports foreign partners by organizing licensed production of engines, providing their repair and training specialists from these countries.

UMPO provides a full range of technical support services for its products: after-sales warranty service, repair of modules, assemblies and engines with the restoration of all operational characteristics, personnel training, and modernization of previously manufactured equipment.

Along with aviation, the association produces gas turbine engines for ground-based industrial applications. On the basis of AL-31F, the production of the AL-31ST gas turbine drive was mastered, which is used as part of gas compressor units with a capacity of 16 MW and AL-31STE for block-modular power plants of 20 MW. UMPO can offer potential customers a whole range of products in various configurations, including turnkey delivery of entire stations.

Current system quality management meets the requirements international standards series ISO-9001-2001, which is confirmed by the certificate of conformity NBP 02.112.0495-2004 in the voluntary certification system "Military Register". In 2010, the association received a certificate of compliance of the quality management system with the aerospace standard AS 9100. The AS 9100 certificate increases the competitiveness of UMPO OJSC when working with Russian customers and indicates the creation of conditions for the production of high-quality products in the association.

OJSC "UMPO" has a package of licenses and certificates both for the production and repair of aviation equipment, and for the design and manufacture of gas power and oil equipment.

The motto of association: "Reliability and quality - always and in everything".

OAO Ufa Motor-Building Production Association is the largest engine-building enterprise in Russia, founded in 1925.

Currently, UMPO produces AL-31F and AL-31FP turbojet engines for Su-27, Su-30 aircraft with all their modifications, R95Sh and R195 for the Su-25 family of aircraft, rotor columns for Ka-27, Ka-28 helicopters , Ka-32, transmissions for Mi-26 helicopters. Since 2010, the association began to supply the Sukhoi Company OJSC plant in Komsomolsk-on-Amur with AL-41F-1S engines (product 117C) for the Su-35S, a 4 ++ generation fighter that uses fifth generation technologies.

OJSC "UMPO" first entered the foreign market with its products in 1952. 49 countries of the world operate equipment manufactured by UMPO; The main trading partner is India, for which the company also manufactures AL-55I engines installed on HJT-36 training aircraft. The association actively supports foreign partners by organizing licensed production of engines, providing their repair and training specialists from these countries.

JSC "UMPO" has a full technological cycle for the production of aircraft engines. Mastered technological processes, incl. unique, a set of equipment, staff qualifications allow the association to produce the most modern science-intensive products. UMPO provides a full range of technical support services for its products: after-sales warranty service, repair of modules, assemblies and engines with the restoration of all operational characteristics, personnel training, and modernization of previously manufactured equipment.

The current quality management system complies with the requirements of international standards of the ISO-9001-2001 series, which is confirmed by the certificate of conformity NBP 02.112.0495-2004 in the Military Register voluntary certification system. In 2010, the association received a certificate of compliance of the quality management system with the aerospace standard AS 9100. The AS 9100 certificate increases the competitiveness of UMPO OJSC when working with Russian customers and indicates the creation of conditions for the production of high-quality products in the association.

OJSC "UMPO" has a package of licenses and certificates both for the production and repair of aviation equipment, and for the design and manufacture of gas power and oil equipment.

JSC "UMPO" is part of the "United Engine Corporation" - a 100% specialized subsidiary of JSC OPK "Oboronprom" for managing engine building assets.

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